QST-200J BOP test pump
QST200-JA Pneumatic Pressuretest pump Technical Agreement
SJ200-JA Pneumatic Pressure
Test Pump Technical Agreement
1.Scope...................................................................................................................1
2.Normative references........................................................................................... 1
3.Terms and definitions...........................................................................................2
4. Use (or installation) conditions ................................................................ 2
5.Technical requirements.........................................................................................2
6. Component material configuration requirements..................................................5
7. Inspection and testing..........................................................................................6
8.Nameplate / logo, coating, packaging, transportation, storage.................................. 6
9. Technical documentation................................................................................... 7
10.Quality Assurance...............................................................................................7
11.Schedule of Randomized Accessories................................................................... 8
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1.Scope
1.1 Overview
This technical specification describes the buyer of pneumatic test pump design,
manufacture, materials, inspection, testing, transportation and other aspects of the
most basic requirements, this technical specification is not expressed clearly should
refer to the relevant norms and standards.
1.2 RESPonsibility of supplier
The design and manufacture of pneumatic test pumps shall comply with the
regulations and requirements of domestic petroleum industry standards, and the
management system of the company shall pass the relevant quality certification and
establish a perfect HSE management system.
2.Normative references
The following documents are essential for the application of this document.
Where the cited documents are dated, only the dated version is applicable to this
document. For undated references, the latest version (including all revision sheets) is
applicable to this document.
GB/T 7784 Test method for Motorized reciprocating pumps
JB/T 9089 2014 Test pumps
GB/T 9090 Hydraulic pressure and leakage test of volumetric pump parts and
components
GB/T 3766 General technical conditions for hydraulic system
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Note: (1) Product design, manufacturing must implement all mandatory
standards in the national and industry standards;
(2) The above standards, such as the introduction of a new version to
replace the old version, the new version shall prevail.
3. Terms and definitions
Test pump: applicable to oil drilling works using well control equipment blowout
preventer group, throttle manifold, casing head, piping parts, valves or other pressurebearing
parts of the hydraulic pressure test.
4.Use (or installation) conditions
The frame is made of stainless steel.
5.Technical requirements
5.1 Scope of supply
★ Pneumatic test pump is designed as a whole skid to realize the whole skid
overall lifting, configured with anti-touch frame and sling to meet the requirements of
the scope of use (user-provided). All control operations of the equipment should be
completed on the instrumentation console. The test pressure data is complete and
accurate; the operation is simple and reliable, and the product can be placed on hard
ground and used after leveling
5.2 Key technical requirements
5.2.1 Pneumatic test pumps
1、★Gas source pressure: ≤0.8 (MPa)
2、★Gas consumption: ≤1.5(m³/min)
3, ★ machine rated working pressure: ≥ 200 (MPa)
4、★High pressure meter range: 0-300(MPa)
5、High-pressure hose manifold, all valves, pressure gauges, pipelines and
connectors are made of stainless steel.
6、Y-type filter is provided at the suction end. The suction end is equipped with
a spare interface, which can realize the direct external connection of test pressure
medium in the suction pipeline under the condition of closing the tank outlet, and
the interface is set up with a 1" full bore shut-off valve, and the interface size is
1" NPT.
7、Equipped with self-resetting safety valve, quick pressure relief valve.
8, each set of pneumatic test pump requires the configuration of two air pumps,
used in series.
9, the effective volume of the tank ≥ 120L, tank up and down are more than two
4 "cleaning holes for easy cleaning, the top of the tank with an air filter, the
bottom of the tank is configured with oil drain holes and shut-off valves and to
ensure that after the opening of the tank can be emptied of all media.
Configuration of oil scale.
10, all pressure gauges should have both MPA and psi scale units.
Piece
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Random
accessories 1 Sets
Matching commissioning
spare parts, special tools,
spare parts. Each set of
random accessories is
packed separately, not
several sets of combined
packaging. See the
attached table for details
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11、The output end of the final high-pressure medium should be the lowest
point of the whole set of piping, so that it is easy to naturally empty all the
residual liquid from the place in winter operation.
12、Provide one set of common accessories for one year for the test pump.
13. Equipped with one φ6×15m/230MPa high-pressure test hose with rubber
anti-abrasion sleeve and NPTM1/2" (male thread) at both ends.
14、Equipped with one φ13×15m air supply hose with crimp joints at both
ends of the air supply line and quick couplings; 15.
15、Equipped with 1 piece of φ25×15m water source hose, crimped joints at
both ends of the water source line and quick couplings.
16、Specification of final connector at the output end of test pump: M22*1.5
external thread.
17, supporting the random accessory connector can be realized to φ6 ×
15m/230MPa high pressure test hose output end connector change to 1/2 "NPTF.
18, the product itself should have compressed air treatment of the air source
triple, the air source interface for 1 inch NPTM.
19, disk recorder paper 0-200MPa total of 100.
20, disk recorder pen with red 5, blue 5.
21, disk recorder installed in the rain cover.
5.2.3 Storage rack
1, the top with 4 lifting lugs, with factory certificates.
2, material stainless steel, covers an area as small as possible, agreed by the buyer
for processing and production. Suggested shape: ≤ 1000 x 900 x 1500 (L x W x H)
(mm), subject to the final confirmation of the design drawings. Any parts of the high
pressure test hose shall not protrude outside the frame before connection.
3. The storage frame is welded to the pump set as a whole, which can not affect
the replacement and maintenance of the parts.
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4, with a separate storage box for disc test pressure paper, with a lock, space to
meet the 200 disc test pressure paper can be naturally flat without bending, the storage
box has the ability to prevent rain.
5, with a separate storage box (with lock) to store the random configuration of the
joints and other accessories.
6、The wheels at the bottom of the storage rack can be locked, and the wheels
can be disassembled and replaced as a whole.
7, pneumatic test pump storage rack reference picture style, and need to set up a
special test line storage location (subject to actual design).
6. Component material configuration requirements
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All valves, hard pipes, fittings and pressure gauges should be made of stainless
steel.
7. Inspection and testing
7.1 Inspection and certification requirements
The seller shall provide the factory certificate and product quality certificate of the
equipment, involving explosion-proof equipment or components in addition to the
factory certificate and product quality certificate shall also provide explosion-proof
certificate;
7.2 Acceptance requirements
1) The seller shall test the equipment in the factory in accordance with the factory
requirements before leaving the factory, and the final acceptance shall be subject to the
test situation after the installation in Party A's warehouse;
2) After the equipment arrives at Party A's warehouse, Party A will organize
debugging and acceptance, if there is any problem during the debugging and
acceptance, the seller will be responsible for rectification, and acceptance will be
carried out again after the rectification is qualified;
3) Problems found during commissioning and acceptance should be rectified in
time according to Party A's requirements;
8 Nameplate / logo, coating, packaging, transportation, storage
8.1 Nameplate / logo
In the conspicuous position of the equipment should be fixed with stainless steel
Yin body nameplate in English, its size and other requirements according to the
provisions of GB/T 13306, mainly including but not limited to the following:
Product model number and serial number;
Product name;
The main performance parameters of the product;
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Overall dimensions (L×W×H) in mm;
Net weight in kg.
Factory number;
Month and year of leaving the factory;
8.2 Coating
Stainless steel original color.
8.3 Packing for transportation
Packing box is labeled with equipment number and packing list, the packing box
should be firmly fixed on the skid during transportation. All supply The equipment is
well packed before leaving the factory to avoid adverse effects on the equipment
caused by vibration, humidity and other external factors during transportation.
8.4 Storage
The equipment should be discharged from the test medium after the test and
before storage; the sealing surfaces and sealing grooves should be protected. Parts
made of non-metallic materials shall be stored in a dry indoor environment that avoids
direct sunlight, contact with liquids, and contact with ozone and radioactive substances.
9.Technical Documents
9.1 Operation manual (the manual must point out the design of the reference
norms, give details of the system and components of the relevant parameters,
precautions for use, etc., and with appropriate illustrations and dimensional drawings);.
9.2 Equipment maintenance manual (the manual must clearly point out the
inspection method of each component, replacement cycle and dosage).
10.Quality Assurance
10.1 The products provided by the manufacturer should be complete, intact, there
should be no missing parts, defective or any other kind of damaged parts, to meet the
requirements of the equipment can be assembled to carry out operations.
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10.2 Warranty period shall be within 12 months after the acceptance of the
product, or within 18 months after the delivery, whichever comes first. If quality failure
occurs after the warranty period, the supplier shall still be responsible for solving the
problem with compensation;
